Envelope Manufacture

envelope manufacture

Mail Solutions offers a complete bespoke envelope manufacturing service, which can produce almost any envelope specification required.

Reel-Fed Production

Key Features

  • High speed process for making gummed mailing wallets
  • Cost effective for manufacturing large volumes of envelopes
  • Produce bespoke envelope sizes and window specifications
  • Multicolour flexo or litho printing available

reel fed production

Our reel-fed machines can make a wide range of bespoke gummed mailing envelopes (sizes: BRE's, C6's, DL's, C5's etc.) and window specifications, offering a trapezium flap for optimum enclosing and a choice of outside seams or inside seams to suit your mailing machine.

Converting from a choice of white, manilla or coloured paper reels (including PEFC / FSC® certified and recycled grades), your envelopes can be flexo printed with up to four spot colours and an opaque in any colour.

For those really colourful eye catching designs, we also have the technology to convert reels pre-printed CMYK process litho, ideal for producing direct mail envelopes.

Whatever your requirements, we can provide the exact envelope you need for that important mailing campaign.

Blank-Fed Production

Key Features

  • Versatile machinery capable of making both wallet and pocket envelopes
  • Produce all sealing closures - gummed, self seal and peel & seal
  • Manufacture bespoke envelope sizes and window specifications
  • Convert from a wide selection of papers including litho pre-printed sheets

blank fed production

Blank-fed machines are just tailor-made for non-standard specifications and can produce unique designs, including; bangtail envelopes, extended flap envelopes, perforated envelopes, multiple window envelopes, just to name a few.

They are able to manufacture both wallet envelopes and pocket envelopes in all sealing closures (gummed envelopes, self-seal envelopes and peel & seal envelopes) and offer the option of multicolour printing.

Added to a large selection of knives, we can die-cut conversion ready blanks using a wide selection of coated and uncoated papers, colours, textures and weights to suit.

Upon request, we can also convert litho pre-printed sheets into various envelope styles, which may be printed with any full colour design and include a choice of quality finishes, such as water based sealer and spot sealer.

If in the unlikely event we do not stock a knife for your envelope, we would consider ordering a new cutter made to your specification.

If you would like a quotation for a bespoke envelope manufacture, please complete our enquiry form. Alternatively, contact Mail Solutions Sales Team on 0844 375 9292, or email envelopes@mailsolutions.com.



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